T1 target system
myRIO system with a current amplifier
Systems: T1 · D1
National Instruments (NI) myRIO 1900
The NI myRIO 1900 is a single-board computer. The board uses field-programmable gate array (FPGA)-based fast input/output (I/O). The operating system is the NI Linux Real-Time OS, which is based on the popular Real-Time Linux OS.
Quantity: 1
| System on a chip (SoC) | Xilinx Z-7010 |
|---|---|
| Microprocessor | ARM Cortex-A9 |
| Microprocessor architecture | ARMv7 |
| FPGA | Artix-7 |
| Interrupt controller | PL390 |
Suppliers: National Instruments · Newark
Keypad — User input device
A 16-key keypad. The buttons are momentary contact single-pole single-throw (SPST) switches. The circuitry is arranged in a $4 \times 4$ matrix and requires 8 digital input/output (DIO) lines to interface.
Quantity: 1
| Keys | 16 |
|---|---|
| Switches | Momentary contact SPST |
Serial display — Display
Quantity: 1
| Interface | Serial |
|---|---|
| Encoding | ASCII |
| Rows | 4 |
| Characters per row | 20 |
Parallax 27979 LED dot-matrix display (recommended)
An 80-character LCD transreflective dot-matrix display. It has four 20-character lines and each character has $5 \times 8$ dots. The serial interface is natural for UART communication. It requires a $5$ V supply.
| Baud-rate | TODO |
|---|---|
| Directives | TODO |
EM Board — board
Quantity: 1
EM Board T1a (recommended)
| Setup details | [Description and Purchasing](/em-board-T1a) |
|---|
Suppliers: See Description and Purchasing
Analog current amplifier — amplifier
Quantity: 1
| Interface | Analog input |
|---|
Maxon ESCON Module 24/2 466023 (recommended)
A small, digital, four-quadrant current amplifier with an analog input. It can act as a controller, but we will use it as a current amplifier (in "current controller" mode). It is compact, light, and relatively inexpensive.
| Gain (A/V) | 0.06 |
|---|---|
| Max current (A, $< 4$ seconds) | 6 |
| Max continuous current (A) | 2 |
| Analog input voltage range | $[-10,+10]$ V |
| Power continuous/max | $48$ W/$144$ W |
| Nominal operating voltage $V_\text{CC}$ | $10$-$24$ VDC |
| Breakout board (not needed if used with our EM Board) | ESCON Module 24/2 Motherboard [486400](https://www.maxongroup.com/maxon/view/product/accessory/Starter-kitsEva-BoardsMotherboards/486400){target="_blank"} |
| Datasheet | [link](/assets/manuals/EN-21-498-500.pdf) |
| Manual | [link](/assets/manuals/466023-ESCON-Module-24-2-Hardware-Reference-En.pdf) |
| Setup details | [link](https://rtcbook.org/escon-24-2-setup) |
Suppliers: Maxon
Junus JSP-090-20 analog current amplifier (recommended)
Industrial-grade analog current amplifier
| Gain (A/V) | TODO |
|---|---|
| Max continuous current (A) | TODO |
| Setup and enclosure details | [link](https://rtcbook.org/analog-current-amp-setup-enclosure) |
Suppliers: Regional distributors · E-Motion · MotionUSA
PMDC motor — motor
Quantity: 1
Faulhaber 2642W048CR (recommended)
A small PMDC motor of good quality.
| Motor constant (N$\cdot$m/A) | 69.8e-3 |
|---|---|
| Rotor inertia (kg$\cdot$m$^2$) | 11e-7 |
| Damping (N$\cdot$m/(rad/s)) | 5.3368e-6 |
| Resistance ($\Omega$) | 23.8 |
| Inductance (H) | 2200e-6 |
| Nominal voltage (V) | 48 |
| Stall torque (N$\cdot$m) | 0.137 |
| Shaft diameter (mm) | 4 |
| Continuous torque (N$\cdot$m) | 0.032 |
| Continuous current (A) | 0.56 |
| Continuous speed (RPM) | 4330 |
| Bearings | Ball-bearings |
| Mechanical time constant (s) | 5.4e-3 |
| Datasheet | [link](/assets/manuals/EN_2642_CR_DFF.pdf) |
Suppliers: Faulhaber (with encoder)
Electrocraft 23SMDC-LCSS brushed PMDC motor (recommended)
An large, industrial-grade PMDC servomotor.
| Motor constant (N$\cdot$m/A) | TODO |
|---|---|
| Rotor inertia (kg$\cdot$m$^2$) | TODO |
| Damping (N$\cdot$m/(rad/s)) | TODO |
| Resistance ($\Omega$) | TODO |
| Inductance (H) | TODO |
Quadrature encoder — Encoder
Quantity: 1
| Type | Quadrature/incremental |
|---|
HEDS-5540-I06 (recommended)
A 512 CPR quadrature encoder.
| CPR | 512 |
|---|---|
| SPR | 2048 |
| Channels | 4 |
| Datasheet | [link](/assets/manuals/av02-1046en_ds_hedm-55xx_2014-11-20.pdf) |
Suppliers: Faulhaber (with motor)
HP HEDS-5640-A06 optical quadrature encoder (recommended)
TODO
| CPR | 500 |
|---|---|
| SPR | 2000 |
DC power supply for amplifier — Power supply
Quantity: 1
Alitove 12V 8A 96W Power Supply (recommended)
| Voltage-nominal (V) | 12 |
|---|---|
| Current-max (A) | 8 |
| Connector | 5.5x2.5 mm barrel |
Suppliers: Amazon
TODO (recommended)
| Voltage-nominal (V) | 24 |
|---|---|
| Current-max (A) | TODO |
Flywheel — Load
A flywheel inertial load.
Quantity: 1
Chuck flywheel (Jacobs 30243) (recommended)
A drill chuck that serves as a flywheel inertial load.
| Inertia (kg$\cdot$m$^2$) | 9.9e-6 |
|---|
Suppliers: McMaster-Carr
Steel flywheel (recommended)
TODO
| Inertia (kg$\cdot$m$^2$) | 56.5e-6 |
|---|
Aluminum flywheel (recommended)
TODO
| Inertia (kg$\cdot$m$^2$) | TODO |
|---|
External bearings — external-bearings
External bearings to support the shaft
Quantity: 1
Brand name TODO (recommended)
TODO
| Damping | TODO |
|---|
A NAND IC with open-collector outputs and transistor-transistor logic (TTL) — NAND integrated circuit (IC)
Quantity: 1
| Output-type | Open-collector |
|---|---|
| Logic-levels | TTL |
TI SN7438N
This is a chip with four NAND gates, $5$ V supply (TTL), and open-collector outputs. Get the PDIP package for breadboard prototyping. The 7401 will also work, but we have chosen the 7438 because it is currently more readily available. The 7438 can handle more current, but this is not necessary for our application.
Momentary SPDT mechanical switch — mechanical switch
Quantity: 2
| Circuit | SPDT |
|---|---|
| Timing | Momentary |
Noncontact tachometer
Quantity: 1
McMaster-Carr Noncontact tachometer
Suppliers: McMaster-Carr
Oscilloscope
Quantity: 1
| Analog channels | 2 |
|---|
Function generator
Quantity: 1
Prototyping breadboard
Quantity: 1
Pullup resistor
Quantity: 3
Pin-to-pin jumper wire
Quantity: 20
Pin-to-socket jumper wire
Quantity: 20
Socket-to-socket jumper wire
Quantity: 20
Male-male BNC cable
Quantity: 2
| Cable impedance | $50\ \Omega$ |
|---|---|
| Connector impedance | $50\ \Omega$ |
Cinch Connectivity Solutions Johnson 415-0198-036
| Length | 3 ft |
|---|---|
| Max frequency | $1$ GHz |
Suppliers: Digi-Key
Male BNC to alligator clip cable
Quantity: 2
BNC Y-adapter
Quantity: 1
Pomona 6754
Suppliers: Digi-Key